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load cells

Load Cells and its types || Truck Scale Manufacturer in India

Load Cells and its types

The load cell is the part of any scale that measures the weight or force being applied. The cells convert the force of the load into an electrical signal, which is then read and displayed by a weight indicator. Load cells come in a range of different sizes, shapes, capacities and performance parameters.

Analogue load cells:

Analogue load cells are the most common solution. The output of the analogue load cell is a continuous millivolt (mV) signal proportional to the applied load. Further processing and Analogue-to-Digital (A-to-D) conversion are done in the indicator. Analogue load cells can easily be paired with a variety of digital indicators across multiple brands. The load cells are further differentiated by design e.g., Compression, Shear-beam type.

Compression type:

They are also known as canister type due to the shape of their housing; they are the most popular choice for weighbridges in India. Compression type load cells using self-aligning (rocker) mounting enable the structure to float freely on the load cells. Excellent sealing and environmental protection are feasible. It is recommended to go for IP68 (immersion) and IP69K (pressure cleaning) certified products and with stainless steel construction for longer useful life.

Shear-beam type:

Available as a single or double ended shear beam this type of load cell can offer a slightly lower profile and less sensitivity to side-loads, but often with poorer sealing and corrosion resistance. These load cells are more advantageous in silo/ vessel weighing where rigid connections and head-room constraints are an issue as compared to a vehicle weighbridge where sealing and protection are very important.

Digital load cells:

Digital canister load cells are a popular choice in weighbridges. Unlike conventional analogue load cells, which rely on external wiring, junction boxes and A to D circuitry, digital cells offer additional protection from the unwanted electrical interference that can affect analogue load cells. Digital load cells can be pre-linearized, which allows faster installation and calibration, as well as featuring built-in diagnostic tools.

Load cell accuracy:

Keep in mind that the accuracy of a load cell has no relation to it being analogue or digital, compression or shear-beam type. All of these can offer an accurate and dependable solution, provided the load cell fulfils the accuracy criteria as set by the relevant certifying bodies.

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What is Industrial Automation? Types, Levels, Advantages

Industrial automation is a system that comprises various automated control devices and interacting technologies. Industrial automation ultimately leads to the automatic functioning of multiple manufacturing operations while also obtaining the power to control them without much human intervention.

These systems can work around the clock without any delay or disturbances. The primary purpose of professional weighbridge manufacturers such as “KANTA KING” to implement industrial automation is to reduce wastes and increase productivity levels.

As a result, companies can directly save on labor benefits & wages.

The types of industrial automation

  1. Programmable

Programmable systems are those systems where configuration, as well as the sequence of operations, can be altered using the system electronic controls. Mainly used in batch process production.

  1. Flexible

Flexible systems are mainly implemented where the product tends to vary a lot and the operations are always controlled by computers. The ideal example is the CNC machine where the operation varies based on the job code.

  1. Fixed

These automation systems are assigned with a fixed set of tasks or operations and rarely changes are made to these operations. These are used in mass production & conveyor belt scale systems.

 

  1. Integrated

Integrated automation systems are denoted by a set of independent machines, data & processes – all working harmoniously and have a single command control system.

Levels of industrial automation

  1. Field

It forms the lowest level of industrial automation and is, therefore, consists of field devices such as sensors or actuators. The primary task of these devices is to transfer processes & machines data to the subsequent level for analysis & monitoring.

  1. Control

It’s made up of various automation devices such as CNC machines & PLCs (Programmable Logic Controllers) that are responsible for deriving ideal process parameters from numerous sensors present at the field level.

  1. Supervisor

At the supervisor level, automatic monitoring devices & systems are utilized. These help in the controlling & intervention of functions such as supervising different parameters, setting production targets, setting up start and stop periods for machines, offering human-machine interfaces, and the like.

Advantages of industrial automation

  1. Enhanced productivity

Industrial automation such as onboard weighing systems helps in attaining almost 100 per-cent up-times for working (24x7x365). Ultimately, such a practice leads to a dramatic increase in the overall production levels for the company.

Furthermore, with predictive maintenance capabilities, companies can deal with breakdowns and lower any industrial downtime.

  1. Better quality products

Since automated devices don’t tire out like human beings, better quality products can be expected. Furthermore, these systems don’t lose focus or make many errors, leading to increased quality standards.

 

  1. Increased flexibility

It takes time & effort to teach humans to learn new processes. However, manufacturing devices & robots can be easily programmed to perform a different task, which means newer production capabilities can be obtained at affordable costs.

 

Conclusion

As of the current day & age, KANTA KING is one of the market leaders in the industrial automation and weighbridge market, offering solutions that can help you automate your entire manufacturing line.

In case you’re curious to know more, visit the official website to learn about the same.

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Weighbridge & Truck Scale Manufacturer in India | Kanta King

Weighing truck scales will always play an essential role in agricultural & farming operations. With the help of proper truck scales, agricultural companies can easily streamline the entire harvest management procedure.

Based on their overall implementation, these truck scales can help in enhancing profitability & efficiency.

KANTA KING specializes in the manufacturing of various on-board weighing systems such as truck scales, and therefore they’re tailored-made for agricultural usage.

These truck scales are designed to keep the overhead costs down while ramping up the management efficiency.

Thus, to help you know more about the same, it’s time to list out their inherent benefits in the agricultural industry.

Benefits of using truck scales in the agricultural industry

  1. Ideal accuracy:

It doesn’t matter whether you’re dealing with corn or grain, farmers will always require high-end weight measurement systems. Without having an accurate weight measurement system, it can become increasingly difficult for the farmers to know the perfect weight of the product that they’ve harvested.

With the help of vehicle weighing systems such as truck scales, high-scale or small-scale farmers can obtain accurate measurements of their harvest. Furthermore, there will be increased convenience & efficiency. So, during the peak of the harvest season, the farmers need not worry about miscalculations.

  1. Saves time:

When you’ll have efficient truck weighing systems such as truck scales for all your farming operations, the overall time is taken to weigh every truck will be less. As a result, the total output of your farming operations will increase because trucks have to spend less time weighing them.

Moreover, the truck scales sold by KANTA KING are highly reliable & quick on every usage, allowing less wastage of time & effort.

  1. Easy installation and low maintenance:

The truck scales offered by KANTA KING are very easy to install for most farmers out there. You can install these truck weighing systems on any agricultural site you want, without any issues.

Furthermore, these equipment sets are made with top-notch quality materials, meaning that they require less maintenance to keep them going. Ultimately, you can expect them to use for multiple years to come.

  1. Proper integration of hardware and software:

A successful farming operation isn’t just built on the ideal hardware but also the software. And that’s why KANTA KING offers the ideal collaboration of hardware & software with their high-quality truck scales along with the required weighbridge software.

Therefore, your farming operations can seamlessly integrate not only the hardware but also the software for everyday operations. There will be fewer downtimes and data can be obtained at the click of a button.

Conclusion

It shouldn’t come as a surprise to know that KANTA KING delivers some of the best truck scale systems for agricultural usage. Such is the reason why they’re the most popular weighbridge manufacturers in India.

It doesn’t matter what your weighing needs are because KANTA KING always has the proper solutions.

In case you want to know more about the same, don’t forget to check out KANTA KING’s official website.

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Silo Weighing Systems Suppliers in India | Kanta King
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Silo Weighing Systems Suppliers in India | Kanta King

Usually, a silo weighing system consists of multiple load cells clubbed together (generally three or four), where each load cell will have its weighing module.

Apart from the load cell, the silo weighing system also consists of a weight transmitter or indicator along with a junction box.

In the current day & age, silo weighing systems are used for multiple types of application, such as:

  • Agriculture
  • Food production
  • Mining
  • Manufacturing industries
  • Civil engineering and the like

It should be noted that the main reason why weighing systems are utilized is to ensure that the weight of a product is measured with almost 100 percent accuracy.

Especially in the manufacturing industry, accurately measuring the weight of the product is crucial because it helps the manufacturer to know whether the correct ratio of ingredients has been used for the same.

However, there will be times when the accuracy of a silo weighing system can be affected. But, what are those factors? Such is the reason why it’s time to list some of the major factors which can affect the weighing accuracy of a silo weighing system.

Elements that impact the accuracy of a silo weighing system

  1. Environmental factors

According to weighbridge manufacturers such as KANTA KING, there will be moments when the inaccuracy of a silo weighing system will not be related to its functioning, but rather due to various environmental factors.

For instance, most silo weighing systems are installed on the outside of the manufacturing plant. That means the system can be affected due to wind movement. Winds can exert more force into your load cells, thereby leading to inaccurate weight measurements.

In cases such as mentioned above, it’s always wise to move the silo weighing system to another area where the wind movement couldn’t affect its operation. Alternatively, the silo weighing system can also be guarded to protect from environmental factors such as wind.

Sometimes, temperature and atmospheric differences in pressure can also affect the accuracy of a silo weighing system.

  1. Load cell accuracy

A silo weighing system contains about three to four load cells and the presence of such load cells is essential in accurately measuring the weight of a product. The load cell is responsible for undertaking a mechanical force and converting it into an electronic signal.

Therefore, if your load cells have any issue, then it can lead to an inaccurate weight measurement. So, it would be prudent to regularly test your load cells and ensuring that they’re working perfectly. In that way, you can always obtain accurate measurements and thus eliminate any malfunctions.

Furthermore, we’d always suggest obtaining quality load cells from industrial automation experts such as KANTA KING.

Conclusion

When it comes to accurate and high-quality silo weighing systems, you can always depend on KANTA KING to deliver the same. KANTA KING has been one of the top manufacturers of silo weighing systems for a long time now.

If you have any queries or want to obtain additional assistance regarding silo weighing systems, please visit the official website of KANTA KING.

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Onboard Weighing Systems Trucks – Kanta King

With the help of onboard weighing systems, you can easily take out the guesswork when it comes to vehicle weights.

These systems are getting increasingly popular by the day and using onboard weighing systems will help you not only save money but also time, while also keeping the customers happy.

For growing businesses, overloading of trucks and stock losses are quite massive factors that cannot be ignored. And that’s why popular weighbridge manufacturers such as KANTA KING are pushing towards better technology when it comes to weighing systems.

Thus, if you’re in an industry where your goods are being transported & sold via trucks, there’s no enhanced method to weigh your vehicles than using onboard weighing systems.

What do you mean by onboard weighing?

In simple terms, onboard weighing systems are directly fitted to the truck or vehicle. Since these vehicle weighing systems are not fixated to a specific area such as weighbridges, these systems are highly portable.

In the current market, there are multiple types of onboard weighing systems that you can use to suit the specific type of vehicle that you’re using. Such vehicles include vans, trucks, and other light commercial automobiles.

Using these systems, loads of any vehicle can be measured in real-time, as they’re loaded or unloaded.

The benefits of on-board weighing systems

  1. Saves time:

Using onboard weighing systems, you can easily remove the hassles of carrying & using truck scales for weighing loaded vehicles. Since measurements will be taken on the spot and that too in real-time, there will be less wastage of productive time.

Furthermore, there will less requirement of manual labor or fuel charges to fulfill, because your vehicles don’t have to make unnecessary trips to the nearest weighing bridge.

  1. No stock loss:

If your vehicles are always transported in an overloaded format, you’ll run the risk of stock loss, which can lead you to lose money as well as your professional reputation with your clients & customers.

But, with the help of onboard weighing systems, you can always expect your trucks or vehicles to leave your warehouse with the correct amount of load. Moreover, these vehicles will also then arrive at their destination with a similar volume of load (with which they departed from your warehouse). So, no stock loss.

  1. More satisfied customers:

With the help of onboard truck weighing systems, you can always expect to deliver the best service to your customers and provide them with what they paid for.

Since these systems provide very accurate data and the ability to report in real-time, you’ll have satisfied customers who will love the reliability of your business.

Conclusion

There’s no denying that onboard weighing systems have revolutionized the way vehicles are weighted over time and KANTA KING has been at the forefront of that revolution.

Over time, newer technologies related to weighing systems will be discovered and it makes the lives of business owners much more seamless.

For more information on onboard weighing systems, please visit the official website of KANTA KING.

Recommended Read: Electronic Weighbridge Scale manufacturers in India l Kanta King

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Electronic Weighbridge Scale manufacturers in India l Kanta King

In this current technological era, businesses are constantly aiming to improve their productivity & efficiency. And utilizing technology in the best possible manner should be the objective of every business out there.

That’s why professional weighbridge manufacturers such as KANTA KING are continuously developing various weighting technologies, to help businesses get the most out of their investments.

What is an electronic weighbridge?

An electronic weighbridge can be defined as a type of device that’s used to measure the overall weight of unloaded & unloaded vehicles & trucks. It’s also utilized for managing outgoing & incoming vehicles. The current-day weighbridges are truly advanced as they can offer data relating to the stock levels.

There are various types of electronic weighbridges, which include pit type weighbridge and pitless weighbridge.

The benefits of using electronic weighbridges for businesses

  1. Saves a lot of time:

There’s no denying that with the help of electronic weighbridge accessories, your business will be able to increase its effective weighing capabilities. Electronic weighbridges include various technologies such as ‘driver-operated consoles’ where the operator can complete the loading process quickly & seamlessly.

Besides, there’s also the option to install guide rails and vehicle barriers, which will control the overall flow of traffic while also preventing vehicles from falling off the weighbridge.

 

  1. Enhances safety in the workplace:

The greatest benefit of using electronic weighbridges along with their relevant weighbridge software is to ensure that proper safety measures are implemented. No employee would want to work in a business where the safety protocols are too limited.

An electronic weighbridge will provide the operator with the assurance that there are fewer chances of any type of workplace accident taking place. Furthermore, with an electronic weighbridge, there will be fewer chances of vehicle overload.

 

  1. Proper weight measurement:

One of the primary reasons why businesses install electronic weighbridges such as truck weighing systems is to ensure that they can accurately measure the weight of their products, vehicles, and the like. Incorrect measurements can often lead to massive losses, both in the short term and long term.

If any business wants to make sure that their measuring data is close to 100 percent accurate, then using electronic weighbridges should be the key.

  1. Better productivity:

A successful business always thrives on being the most efficient and productive. Without efficiency and productivity, no business can expect to become profitable – either in the long term or the short term.

By using an electronic weighbridge, businesses can expect to enjoy optimal vehicle loading/unloading, at any time of the day, week, month or year. There will be no wastage of time as well as effort, which means that the unproductive expenses of the business will get reduced.

 

Conclusion

KANTA KING has been the front runner when it comes to introducing electronic weighbridge technologies such as vehicle weighing systems and the like.

Furthermore, KANTA KING vows to bring more technological innovations in the weighbridge industry in the upcoming years.

For any additional information, please visit the official website of KANTA KING.

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Best Weighbridge Manufacturer in India l Kanta King

Otherwise known as a truck scale, a weighbridge is a set of different scales which is utilized to weigh various items in bulk. This set of scales are directly mounted on a concrete surface by professional weighbridge manufacturers such as KANTA KING.

Weighbridge systems come with weighbridge software and a digital or electronic monitor that help in displaying the weight of the object that is being weighted. These systems are primarily utilized for weighing large-sized vehicles such as rail containers and trucks, especially when goods are transported via these vehicles.

These weighbridge systems tend to be very accurate and reliable, which allows any business to track the number of goods that are brought inward and taken outward of the warehouse.

 

The different types of weighbridges

As of the current day and age, you can find various types of weighbridges in the market.

These include,

  • Pit-less or pit-type electronic weighbridges
  • Pit-less or pit-type digital weighbridges
  • Rail weighbridges
  • Portable weighbridges
  • Mechanical weighbridges
  • RCC weighbridges and so on

When it comes to using weighbridges or truck scales, a vehicle is generally weighted two times – once when it’s loaded up and once when it’s emptied.

Then the emptied weight of the truck is deducted from the weight of the loaded truck, and thus you get the real weight of the goods.

The components of a weighbridge

A simple weighbridge used as a truck weighing system will have the following set of different components,

  • Foundation – If the weighbridge will use a permanent installation, then it will use a concrete foundation.
  • Steel platform – The steel platform creates the surface on which the trucks can be parked for weighing.
  • Load cells – This is a transducer that helps in converting force into a certain measurable electrical output.
  • Terminal – This serves as a control panel for the truck scales. The control panel is also responsible for displaying the weight of the vehicle and serves for controlling all the other components.
  • Cables – Cables help in transmitting the signal from the load cells to the terminal.

The many uses of weighbridges

There are multiple types of industries where weighbridges are being used nowadays. From industries such as mining to iron & steel, from liquid industry to powder industry – you can find weighbridges are being utilized.

In every industry where bulk movement tends to take place, you can find weighbridges are being used. Even government officials these days are also using weighbridges to weigh a certain vehicle and know whether the same is loaded as per the laws & regulations. Such a practice is very essential for maintaining road accuracy. If proper laws are not followed, then penalties will be levied onto the vehicle itself.

Conclusion

With the increase in technological innovation, weighbridge manufacturers such as KANTA KING are producing some of the best weighbridge truck scales in India. Furthermore, with quality components, you can expect these weighbridges to last you for a long time.

In case you want to know more about the same, don’t forget to check out the official web page of KANTA KING.

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Kanta King – Pit Type Weighbridge

A Pit Type Weighbridge is a set of scales used to weigh road vehicles having its platform on the ground level. It is a preferred weighbridge type in non-hilly places with limited space like roads, factories, establishments etc. To install a Pit-Type Weighbridges, a pit is dug in which, the weighbridge with its numerous components like loadcells, indicators, etc., is installed to keep the platform at ground level. The platform consists of six main I-beams with transverse I-beams bolted together to form a rigid structure. Due to the levelling, it is easily accessible by vehicles from any direction. Before installing a Pit Type Weighbridges, precautions against waterlogging should be taken, as it may damage the load cells. Another drawback is that the foundation of a Pit Type Weighbridge can bring additional costs.

Over many years Kanta King has been providing Pit Type Weighbridges and solutions. Kanta King prefers Thames Side junction box and T-34 load cell for installation of its Pit Type Weighbridges. When a vehicle stops on the platform, load cells placed under the platform, give the input to the junction box and the weight gets displayed on the display indicator.

Salient Features:

  • No ramp required on either side hence saves space.
  • Easier to service.
  • Designed for heavy usage and harsh environmental conditions.
  • Easily accessible to vehicles from either side.

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Silo Weighing Systems

Silo Weighing Systems are used to monitor the material weight which goes in or out of a Silo system. Also, it can be used on any vessel that has legs or a supporting structure. Applications of Silo Weighing Systems can range from those involving small process vessels or hoppers with capacities less than 200 Kg, up to high capacity storage silos of 100 t or more. Particularly important for inventory management, it helps find the exact weight stored in a Silo at any time. A Silo Weighing System usually comprises three or four load cells, each with a weighing module, a junction box and a weight indicator or transmitter. The Silo Weighing System can be easily calibrated by filling the silo with a pre-weighed material or placing or hanging certified test weights on the silo.

Over the last few years, Kanta King has been providing Silo Weighing systems and solutions and prefers Thames Side Loadcell System for the same. This Loadcell System consists of Loadcells, Mounting Assemblies, Junction Box and Indicators. The number of load cell depends on the count of pedestals on which the Silo is mounted.

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Silo Weighing System

Silo, weighing systems are mostly used to regulate the quantity of material emptied into a truck and/or for inventory management. It is extremely important to know the amount of material stored in a silo at any time.

Over the last so many years Kanta King have been providing pit type weighbridges and other products. Silo Loadcell system come with all different kind of load cells. Kanta King prefers Thames Side Loadcell system. It is accurate Silo and vessel weighing applications can range from those involving small process vessels or hoppers with capacities less than 200 kg, up to high-capacity storage silos of 100 tonnes or more. The range of loadcell mounting assemblies and process weighing instrumentation is ideally suited to a wide range of vessel, hopper and silo weighing applications. Any Present or New Fitting of Silo can be transformed into silo weighing System. The consumer can get the weight data on Digital indicator, on a Computer System, on Mobile Device or even by SMS.

Working Phenomenon: The load cells of vital volume are positioned between pedestals and the silo. Now the silo is sited on the load cells and the inlet and outlet lines of the silo are also fitted with suspension bellows to augment the performance of the system. If the outlet line, that is usually at the bottom of the tank, is not fitted with suspension bellows, then the performance and accuracy of the weight will be hampered because of unceasing interference caused by the pipeline.

The number of load cell depends on the number of pedestals on which the silo is mounted. If a new installation, the number of load cells can be changed accordingly but if the weighing system is about to be fixed into and existing silo, then number of load cell will be same as the number of pedestals or mounting pillars. Light capacity circular silos can be placed on three load cells but heavy and rectangular / square silos should be mounted on minimum four load cells for providing suitable support to the silo structure and maximum number of load cells can be depending on the requirement and size of the silo.

Salient Features:

  • Easy to Install.
  • Modular design pertains to easy installation and maintenance.
  • Wide temperature range available.
  • Resistance against vibration.
  • Ideally suited for any liquid or solid weighing and accurate batch preparation for batch process weighing application.
  • Simple in Design, system consisting of Quality shear beam or compression load cells meeting IP-67/68 standards.
  • Pre-calibrated load cell units for simplified installation.
  • Integrated mounting assemblies with overload and lift-off restraints.
  • ATEX certified load cells and weight indicators.
  • Touch screen batching controllers.
  • Discontinuous hopper scale controllers.

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