Industrial automation is a system that comprises various automated control devices and interacting technologies. Industrial automation ultimately leads to the automatic functioning of multiple manufacturing operations while also obtaining the power to control them without much human intervention.
These systems can work around the clock without any delay or disturbances. The primary purpose of professional weighbridge manufacturers such as “KANTA KING” to implement industrial automation is to reduce wastes and increase productivity levels.
As a result, companies can directly save on labor benefits & wages.
The types of industrial automation
Programmable systems are those systems where configuration, as well as the sequence of operations, can be altered using the system electronic controls. Mainly used in batch process production.
Flexible systems are mainly implemented where the product tends to vary a lot and the operations are always controlled by computers. The ideal example is the CNC machine where the operation varies based on the job code.
These automation systems are assigned with a fixed set of tasks or operations and rarely changes are made to these operations. These are used in mass production & conveyor belt scale systems.
Integrated automation systems are denoted by a set of independent machines, data & processes – all working harmoniously and have a single command control system.
Levels of industrial automation
It forms the lowest level of industrial automation and is, therefore, consists of field devices such as sensors or actuators. The primary task of these devices is to transfer processes & machines data to the subsequent level for analysis & monitoring.
It’s made up of various automation devices such as CNC machines & PLCs (Programmable Logic Controllers) that are responsible for deriving ideal process parameters from numerous sensors present at the field level.
At the supervisor level, automatic monitoring devices & systems are utilized. These help in the controlling & intervention of functions such as supervising different parameters, setting production targets, setting up start and stop periods for machines, offering human-machine interfaces, and the like.
Advantages of industrial automation
- Enhanced productivity
Industrial automation such as onboard weighing systems helps in attaining almost 100 per-cent up-times for working (24x7x365). Ultimately, such a practice leads to a dramatic increase in the overall production levels for the company.
Furthermore, with predictive maintenance capabilities, companies can deal with breakdowns and lower any industrial downtime.
- Better quality products
Since automated devices don’t tire out like human beings, better quality products can be expected. Furthermore, these systems don’t lose focus or make many errors, leading to increased quality standards.
- Increased flexibility
It takes time & effort to teach humans to learn new processes. However, manufacturing devices & robots can be easily programmed to perform a different task, which means newer production capabilities can be obtained at affordable costs.
As of the current day & age, KANTA KING is one of the market leaders in the industrial automation and weighbridge market, offering solutions that can help you automate your entire manufacturing line.
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