• Ram kanta , Old Rohtak Road , Daya basti, Delhi- 110035.

On Board Weighing System – Kanta King

On-Board Weighing System means the weighing device is designed to be an integral part of, or is attached to the frame, chassis, lifting mechanism or bed of any mobile equipment such as a truck, tractor, trailer or forklift. An on-board weigh scale for a vehicle is disclosed. The weigh scale has a transport configuration, and is substantially protected from damage during transport. The weighing configuration in the weigh scale is in an operative condition for measuring the weight of a material.

The weigh scale includes a support-frame capable of being mounted on a frame of a vehicle; a weight-frame mounted above the support-frame, and capable of supporting a quantity of a material. Structural supports are mounted on the support-frame for securely supporting the weigh-frame in the transport configuration. Hydraulic jacks are used to lift the weigh-frame off of the structural supports when said weigh scale is in transition between the transport and the weighing configurations. The weight of material is detected by load cells, via load transfer elements which are installed when the weigh scale is in the weighing configuration. The load transfer elements are removed in the transport configuration hence, the load cells are not subject to any of the weight of the material. Finally, angle sensors are used to detecting the angle of orientation of weigh scale with respect to vertical. The detected angle is used to determine a calibration signal, thus allowing for compensation of an error in the weight detected by the load cells resulting from an out of level condition of the weigh scale, thereby facilitating accurate weight measurements.

With the principles of accumulation management, weighing system for wheel/front loaders is used to weigh the material during the load in dynamic mode. Measuring the oil pressure in the lift cylinder is possible to understand the weight in the tool (bucket, hook, grab). The system is designed to operate in tough environments. Production data can be printed on our printer or stored on the memory card and then transfer and manage them easily from your PC in the office through the system.

Features and Advantages:

• Pocket-friendly (cheap) solution.
• Can be accessed on all kinds of vehicles.
• Strong and waterproof. Can be adapted according to various environmental conditions.
• User-friendly keyboard.
• Comes with printer port to connect plug & play our printer where a ticket is requested.
• Can automatically accumulate a weight between 256-999 tons.
• Live weight reading.
• It includes all the components name, customers and its operators.
• Automatic motor revolution compensation.
• Fine calibration to obtain the best from your system.
• LCD Display with backlight for easy reading. Also has multiple information.
• Up to 10 data sets for easy selection of your attachment
• Double pressure transducer for a high accuracy.
• Dynamic mode to have weighing without interfering with the operator’s work.
• Save time and reduce costs avoiding the operator to drive from the load area to the weighbridge (in truck loading).

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Industrial Automation (Kanta King)

Industrial automation (IA) can also be referred to as a unified, variable-friendly and cost-efficient setting that consists of various equipment and rudiments responsible for a large number of functions like sensing. It further leads to management control, which in fact enables an efficient management system to be fully functional.

Control systems have been tried and tested and have proven to be a very important factor in the industrial automation system. The different alternatives to the closed-loop control protocols make sure that the process variables follow all the set points. Computing set points applied in the control systems, the start-up or the shut-down process, supervising overall system performance, equipment scheduling, are the various other functions. In addition to this, the automation system uses various other functions such the supervising of the control systems, alteration with the surroundings and environment of the system in the industry. It consents for a variable, efficient and reliable manufacturing system.

The 2 essential types of industrial automation; Process Plant Automation and Manufacturing Automation. These respective types have 5 levels that need to be mechanized for a fully automated system from the beginning to the end. It substitutes any hazardous assembly operations with automated Robotic operations and PMS (Plant management systems)

How does Kanta King Eliminate Challenges:

  • Automated Security Checks
  • Automated Parking and Weighbridge Automation
  • Mobile App for Loading/Unloading Supervisor
  • Real-time Visibility with Vehicle Parameters
  • Route Planning and Optimization
  • Track Deliveries and Delay
  • Alerts and Notification for Misconducts

Logistics Process Automation

Customized Solutions for Industrial Automation by Kanta King help the industries to streamline and enhance the overall process of in-plant logistics movements and the dispatch of finished products out to their clients.
An exponential improvement in TAT results in an efficient and organized process management of loading and dispatch.
Various Steps offered by us are:

  • Automated Security Checks.
    • Automation in Weighbridge and Loading.
    • Improvement in Drivers Conduct.
    • Organized and Systematic Parking.
    • Supervisor’s call on loading sequence.
    • Overall improvement in efficiency and Improved TAT.

Transport Management System

Vehicle Dashboard.
Trip Dashboard.
Customer Dashboard.
Driving Behaviour Dashboard.
Responsive mobile and web application.
Round the clock operational support.

 

Weighbridge Integration Solutions

Direct capture to the data from the weight indicator installed in weighbridge
Real-time load details:

  • Gross Weight
  • Tare Weight
  • Net Weight

Provision to push the load details directly into the SAP.

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Truck Scales – Accurate and Reliable Weighing

A Truck Scale (Dharam Kanta in Delhi) is a level metal plate mounted on a pit with columns to help the plate from the base. The process of installing it could get a bit tedious. Inferable from the substantial interest, there are a couple of very settled Truck Scale makers in India, with Kanta King being one of them.

 

The fundamental segments of a Truck Scale contain elements like load cells, steel stages, terminals and links. The Steel stage is developed on the heap cells and each heap cell has a solid material which is joined to different strain checks. The strain measures have wires in it that send an electric signal to milts. When weight is put on the cells, the wires in the strain checks are signaled and bring about a distinction opposition in the current. A similar sign from every cell is sent to the intersection box. It curates and summarizes the result to the weighbridge regulator.

How the Truck Scales Work

A vehicle is gauged twice; once without the merchandise and once with the products to get an accurate weight of the products. It is advised to operate Weighbridges in ventures that include transportation of massive merchandise. Over-burdening can cause harm. The abusers of these ideals of the administration and the concerned gatherings can be accused of high punishments. The readout display is mounted in the cab of the truck so that the operator sees the load weight. Using an electronic burden cell that applies strain gauge technology, it is connected to the overall scale system of the truck.  The maintenance is minimal because the cell is usually temperature repaid.  Because they are wired through the ignition of the truck, the on-board truck scales come on whenever the truck is turned on.

 

The advantages of a Truck Scale are:

Not Convoluted

Operating these scales is very simple for most anyone because the wiring has been done through the ignition of the truck.  Once your truck is switched on, the scales become active and the weight is automatically displayed on the screen.  You don’t have to worry about pressing the wrong buttons.

Cost/Time Efficient

With truck scales on board, you will be able to save both your time and money. You can simply weigh as you load, hence saving a lot of time. Truck scales ensure that you are neither overloaded nor under loaded hence saving fuel costs, avoiding overloading penalties and increasing the lifespans of your trucks.  It is an accurate and reliable way of making sure you make the most revenue.

Precision 

You can be sure that with these scales on board, you will be able to get maximum capacity without overloading your trucks. With the weight passed through them, you are able to get very accurate weights up to 0.5% accuracy.

Digital Display

On-board truck scales that have a digital display have become very popular today. This display remains on as long as the truck is on.  Set points are simply set ahead of time so that in the event that the truck is overloaded they can show the operator.  This is completely tamper-proof.  The first two set points will give an indicator of red lights while the final one will make a buzzing sound that will not quit until the extra load has been removed.

Weight is everything in the trucking business. The on-board truck scales ensure that your truck legally runs at its optimum capacity and you in turn enjoy maximum efficiency and profits.

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Kanta King – Weighbridge Manufacturer India

The weighbridge ecosphere holds an imperative spot in the industrial sector, and the weighbridge manufacturers play an important role in maintaining the ecosphere by generating the perfect quality product, that further supports fair business and industry practices. It is absolutely essential to ensure the weighbridge manufacturer that is selected by the company to supply the weighbridge is registered (like Kanta King). The weighbridge should have an operational license and should also follow the protocols that have been established by a licensed weighbridge manufacturer. Waning to choose a licensed and a qualified weighbridge manufacturer is equivalent to promoting unethical business practices and the industry as a whole. If we dig deep, it also promotes and encourages pilferage in large scale industry operations where it is hard to detect the same.

But picking the right weighbridge, the creator eases the legality process. The correct choice of weighbridge manufacturer is the most important step in the right direction because the stamping, the warranty, the registration and the guarantee of quality come under the horizon of the manufacturer. And Kanta King is a 100 percent trustworthy in this scenario. In countries that do not use a systemized weighbridge segment, the effect of an unauthorized weighbridge is borne directly by the end customer who use the weighbridge service. For example; XYZ construction co. purchases and installs the weighbridge from an unauthorized weighbridge manufacturer who doesn’t have the legal documents(paperwork/invoices).

The weighbridge is now operational, and the construction company uses the weighbridge to evaluate and recheck the iron rods and cement received by the supplier. Now because the weighbridge is of an irregular standard, the discrepancy in the weight could range from 50kgs up to 800kgs. Some may use it as a leeway to steal. There may be a lot of pilferage and unsolicited under-the-table deals too. So, a right kind of weighbridge manufacturer is imperative to remove unwanted problems like these. Moreover, for a first-time user, it would be easy to access these as they will receive the guidance on how to avoid any issues in the first place. And they would not have to face the problems mentioned above.

 

We at Kanta King assure you that we would provide you nothing, but the best. The Weighbridge parts (plates, load cells, computers, software) are installed, and it is handed over only after a thorough audit that follows. We truly believe in the integrity and honesty in the field of weighbridge solutions with an ultimate aim to provide most accurate weight using high performance scales in the Weighbridge.

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Transducers

A Transducer is a device that converts variations into a measurable physical quantity i.e., pressure into Electrical signals or the other way round. Strain Gauge, Hydraulic and Pneumatic are the commonly used Transducers. Strain Gauge is the used in numerous industries like Automobile, Medical and Weighing etc. Load cells are also a type of force Transducer.

The process of converting forces into electrical signals is called Transduction. Transducers can be segregated into two broad categories based on the Energy conversion; Mechanical Transducers and Electrical Transducers. Mechanical Transducers convert physical quantities to mechanical quantities whereas, Electrical Transducers convert physical quantities to Electrical quantities, as the name suggests.

The different types of Transducers are:

Sensor: A type of transducer that reacts to a signal from a physical system. Usually, a signal is produces which gives out information from the system and this information is further used by a control system. These sensors can be subcategorized into active sensors and passive sensors. Active sensors require an external power source to function whereas, passive sensors do not require this. Active sensors can produce amplified signals whereas, Passive sensors are direct sensors that can change their physical properties.

Actuator: It is a device that is responsible for the movement and controlling of a system. It can be controlled manually or through signals from controller system. It is operated by a source of energy and the energy is converted into motion. This source of energy can be anything from mechanical force to a pneumatic pressure.

Bidirectional Transducer: This converts the physical energy to electrical signals and vice versa. A relevant example of Bidirectional Transducer is an Antenna which converts radio waves into electrical signals that can further be used by the receiver.

On the conversion of the signal. there are two types of transducers , Analog and Digital. These are available with an option of input and output to choose from. It depends on the type of signal that is being controlled.

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Load Cell (Kanta King)

There are many load cells provider all over India.  Among all of them, Kanta King provides you with high quality load cell in India. They are the experts in Industrial Weighing Automation. The services provided by them are Truck Weighing, Silo Weighing, Industrial Automation, On-board Weighing, Turnkey Projects and Rent-A-Weighbridge:

Truck Weighing – Kanta King has a good experience in manufacturing and supplying a wide range of high-quality Truck Weighing services. They use high-grade raw materials in order to make the load cell. The Analogue load cell is approved to OIML C4 and NTEP IIIL up to 60 tones. The Digital load cells have an open protocol, approved to OIML C4 up to 60 tones. They have a special version of the T95 load cell for high accuracy WIM and axle weighing system.

Silo Weighing – This contains three or four load cells. They come with a Weighing module, a Junction box and a Weight indicator.

Industrial Automation – In order to increase the productivity, Kanta King came   up with Industrial Automation. This phenomenon gives you the necessary automatic security checks to ensure there are no malpractices happening. This makes it the best Industrial load cell in Delhi.

On-Board Weighing – This consists of a weighing system for all wheel/ front loaders so that the data of weighing material is easily available.

Turnkey Projects – The perfect model is the motto of Kanta King. They design the weight station facility, construct the weighing system, and give them a design and then hand it over to the clientele. Things come with a plan results in success.

Rent-A-Weighbridge – In this, you can rent a Lorry weighbridge for up to 36 months on a reasonable package.

Double Ended Load Cell- It stands for the load cell with ends on both the sides. All the weight comes in the middle. They are used to measure the shear strain of the applied load. Shear beam load cell is the best option for Industrial Weighing Automation system, and it is made up of Alloy, Aluminium, Stainless and Tool Steel.

 

Kanta King offers you all the services mentioned above and this is how they are one of the best providers of Industrial load cell in Delhi. They provide you with the best service in terms of products and they are authorized distributors in India. You experience it all in a splendid way. So, connect with Kanta King, if you are looking for world class Industrial Weighing Solutions.The various kinds of Loadcells by Kanta King are:

 

  • Kanta King Ball Type Analog Loadcell (Rs. 8500)
  • Kanta King Ball Type Digital Loadcell (Rs. 13,200)
  • Linear Actuator LA34 Silo MS (Rs. 5200)
  • Rectangular LA20 MS Thames Side Load Cells (Rs. 5200)
  • T11
  • T12
  • T12A
  • T20
  • T34 (Analog)
  • T34D (Digital)
  • T35 (Analog)
  • T35D (Digital)
  • T60
  • T61 (3MV/V Output)
  • T64
  • T65
  • T66
  • T85

T85 (MOC Alloy Steel)

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Truck Scale Weighbridges

A Truck Scale (Dharam Kanta in Delhi) is a level metal plate mounted on a pit with columns to help the plate from the base. The process of installing it could get a bit tedious. Inferable from the substantial interest, there are a couple of very settled Truck Scale makers in India, with Kanta King being one of them.

The fundamental segments of a Truck Scale contain elements like load cells, steel stages, terminals and links. The Steel stage is developed on the heap cells and each heap cell has a solid material which is joined to different strain checks. The strain measures have wires in it that send an electric signal to milts. When weight is put on the cells, the wires in the strain checks are signaled and bring about a distinction opposition in the current. A similar sign from every cell is sent to the intersection box. It curates and summarizes the result to the weighbridge regulator.

An ordinary Truck Scale can likewise be seen assessing on regular transportation means like Trucks, Lorries, Auto-rikshaws, Cycle rikshaws and farm vehicle Streetcars. The products can come on any method of transport for gauging. It is more reasonable for the nations where the standard gauging systems are not incorporated into the assembling procedure.

Why Truck Scales Are Significant: Let us take an example. XYZ development co. has bought and introduced a Truck Scale. The Truck Scale is currently operational and the development organization utilizes the Truck Scale to evaluate and recheck its iron and concrete received by the supplier. If the Truck Scale isn’t of the correct quality, the discrepancy in the weight could range from 50kgs up to 800kgs. This would further make space for burglary, pilferage and even a lot of under-the-table arrangements. With the correct sort of Truck Scale these issues will never exist in any case.

There are however, a variety of truck scales available in the market:

  • Electronic Truck Scale.
  • Pit Truck Scale.
  • Computerized Truck Scale.
  • Pit less Truck Scale.
  • Mobile Truck Scale.
  • Mechanical Truck Scale.
  • Concrete Platform Truck Scale.
  • Digital Truck Scales.

The principle undertaking of a of Truck Scale Weighbridge is to gauge the whole weight of the vehicle. A vehicle is gauged twice; once without the merchandise and once with the products to get an accurate weight of the products. It is constantly prescribed to operate Weighbridges in ventures that include transportation of massive merchandise. Over-burdening can cause harm. The abusers of these ideals of the administration and the concerned gatherings can be accused of high punishments.

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Weighbridge Solutions – High Performance Scales

Weighbridge solutions are the need of the hour and they are much required now than ever before but while providing the solution the most important part is to use high performance scales which cannot be manipulated and are anti-theft because nowadays Weighbridges have become vulnerable to manipulation and rigging because some companies and individuals are engaged in malpractices under the name of weighbridge solutions especially in North India.

Weighbridge solutions are very important for every industry because the weighbridges are the forces that take the responsibility of keeping the bottom line of any factory or industry in check.

High performance scales can only be provided in weighbridge solutions by companies like ours and many more who truly believe in the integrity and honesty in the field of weighbridge solutions with an ultimate aim to provide most accurate weight using high performance scales in the Weighbridge.

There are many Weighbridge solution providers all across the world which are governed by weights and measurement department or councils. These councils and departments have defined and redefined weighbridge solutions norms and uses of high-performance scales for a weighbridge.

Most of the manufacturers or weighbridge solution providers adhere to these norms and rules thus providing accurate weight bi uses of standard high performance scales in the Weighbridge.

Following the rules and regulations regarding the standard of high performance scales in the weighbridge results in availability of accurate weight bye by weighbridges.

So it is very important that all the weighbridge solution providers follow these norms and Standards and use only the high performance scales in their weighbridges and maintain integrity and respect of this wonderful industry and profession.

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Industrial Automation -Kanta King

Anything that spares human work can be named as automation. At an extremely essential, basic level, industrial automation implies eliminating human work in industrial scale activities.

Industrial Automation as a concept encapsulates made another industry. In terms of a birds eye view, it implies utilizing a control framework involving PCs as well as robots, and an exceptionally constructed programs for overseeing and taking care of different cycles. It means to have hardware in an industry to replace individuals. It is the following stage of automation in the current extent of industrialization.

Control frameworks have demonstrated to be a significant of an industrial automation framework. The various variations of shut circle control conventions to ensure that the cycle factors follow all the set focuses. Notwithstanding the key capacities, the automation framework utilizes different capacities, for example, figuring set focuses that are applied in the control frameworks, plant beginning or closing down cycles, managing in general framework execution, booking of hardware, and so forth. The control frameworks set up with administering, adjusted to the environmental factors and condition of the framework in the business take into account a variable, productive and solid assembling framework.

There are basically on 2 sorts of industrial automation, they are measure plant automation and assembling automation. Every one of them have 5 levels that should be mechanized for a completely robotized framework which goes from begin to end. It totally replaces any dangerous gathering tasks with robotized mechanical activities and PMS (Plant the board frameworks)

Industrial automation (IA) can likewise be alluded to as an incorporated, variable-accommodating and cost proficient setting that comprises of an assortment of hardware and components that is liable for countless capacities, for example, Sensing which further prompts control which empowers oversight and Supervision empowers an effective administration framework to be completely useful.

The target of setting up an Industrial automation framework is to :

1) Enhance item quality and make production uniform

2) Making the process cost efficient

3) Enhancing safety of the process

4) Reduce hazards and risks

5) Enabling distant management and checking

6) Reducing work cost and expanding measure effectiveness.

Contingent upon the sort of capacity that the framework is intended to play out, every segment and component of the framework performs and fundamental assignment of detecting, weighing, pushing, figuring, recording or administering. Industrial automation has different applications across endless ventures. A couple of models are :

1) Weigh moving and administrative automation in Food bundling

2) Energy productivity observing in power plants

3) Quality, weight and bundling in the poultry business

4) Bottling, quality checks and grouping in the refreshment business

5) Production, Sizing, Batching and bundling in the paper business

6) Yarn to fabric automation in the material business.

The uses of industrial automation in the present day are endless, this is just a direct result of the arrival on venture, and productivity and hazard free creation that is empowered via automation.

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Industrial Automation Benefits & Drawbacks

Industrial Automation refers to the use of information technologies, artificial intelligence or control systems for handling processes, operations and machinery. It is mainly done to minimize the use of labor. The concept of manufacturing in the current scenario revolves around the idea of automation, artificial intelligence and motion control. It can also be said that automation aims at replacing human involvement from a task with that of logical programming with the help of dominant machines. However, industrial automation comes with a few advantages and disadvantages which have been discussed below:

Advantages:

  • Reduced Cost: Using robots instead of employing human manpower is considered to be cheaper since after the initial cost, there is usually a minimal cost of electricity, repair and maintenance involved which turns out to be much more economical than paying the salaries of employees in the long run. Industrial automation involves minimal number of employees just to overlook the whole process and the rest of the operations are done automatically.
  • Improved Quality: Machines provide accurate results and are more precise which further results in consistent and superior quality. The same cannot be done by humans, as human are prone to errors.
  • Improved Efficiency: It cannot be denied that machines are more productive than humans. After a point of time, humans need a break, unlike machines. Machines can work for as long as it is required. This leads to greater efficiency when compared to humans.
  • Safety: Industrial automation is considered to be safe since it can operate in areas where there is a risk to human life. A decrease in accidents and workman’s compensation claims have duly been noted in areas where industrial automation has been put to use.

Disadvantages:

  • Can only perform repetitive tasks: Even though machines provide with better quality, it has been noticed that they cannot perform non-repetitive tasks and tasks that need customization or even tasks that involve complex productions. On the other hand, humans are able to perform customizable tasks.
  • Expensive Installation: Even though, using industrial automation saves up on a lot of cost in the long run, the initial cost of installations turns out to be expensive which, for any business is difficult to fit into its overall budget.
  • Maintenance & Trainings:  Machines and robots involve time to time maintenance to ensure smooth flow of operations and maximum efficiency. Apart from the maintenance, the employees handling the machines needs to be trained thoroughly with the system to avoid any unexpected losses or hindrance in the operations.
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