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Industrial Automation Benefits & Drawbacks

Industrial Automation refers to the use of information technologies, artificial intelligence or control systems for handling processes, operations and machinery. It is mainly done to minimize the use of labor. The concept of manufacturing in the current scenario revolves around the idea of automation, artificial intelligence and motion control. It can also be said that automation aims at replacing human involvement from a task with that of logical programming with the help of dominant machines. However, industrial automation comes with a few advantages and disadvantages which have been discussed below:


  • Reduced Cost: Using robots instead of employing human manpower is considered to be cheaper since after the initial cost, there is usually a minimal cost of electricity, repair and maintenance involved which turns out to be much more economical than paying the salaries of employees in the long run. Industrial automation involves minimal number of employees just to overlook the whole process and the rest of the operations are done automatically.
  • Improved Quality: Machines provide accurate results and are more precise which further results in consistent and superior quality. The same cannot be done by humans, as human are prone to errors.
  • Improved Efficiency: It cannot be denied that machines are more productive than humans. After a point of time, humans need a break, unlike machines. Machines can work for as long as it is required. This leads to greater efficiency when compared to humans.
  • Safety: Industrial automation is considered to be safe since it can operate in areas where there is a risk to human life. A decrease in accidents and workman’s compensation claims have duly been noted in areas where industrial automation has been put to use.


  • Can only perform repetitive tasks: Even though machines provide with better quality, it has been noticed that they cannot perform non-repetitive tasks and tasks that need customization or even tasks that involve complex productions. On the other hand, humans are able to perform customizable tasks.
  • Expensive Installation: Even though, using industrial automation saves up on a lot of cost in the long run, the initial cost of installations turns out to be expensive which, for any business is difficult to fit into its overall budget.
  • Maintenance & Trainings:  Machines and robots involve time to time maintenance to ensure smooth flow of operations and maximum efficiency. Apart from the maintenance, the employees handling the machines needs to be trained thoroughly with the system to avoid any unexpected losses or hindrance in the operations.

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Transducer Supplier in India

Transducer is a device that converts variations into a measurable physical quantity, for example, pressure into electrical signals or even the other way round. The most commonly used transducers are strain gauge, hydraulic and pneumatic. Strain gauge is the most commonly used in several industries like automobile, medical and weighing etc. Load cells are also a type of force transducer. This process of conversion of force into electrical signals is called transduction. Transducers can be segregated into two broad categories namely; mechanical transducers and electrical transducers. Mechanical transducers convert physical quantities to mechanical quantities whereas, electrical transducers convert physical quantities to electrical quantities. The different types of transducers are:

  • Sensor: It is a type of transducer that reacts to a signal from a physical system. Usually, a signal is produces which gives out information from the system and this information is further used by a control system.
  • Actuator: It is a device that is responsible for the movement and controlling of a system. It can be controlled manually or through signals from controller system. It is operated by a source of energy and the energy is converted into motion. This source of energy can be anything from mechanical force to a pneumatic pressure.
  • Bidirectional Transducer: A bidirectional transducer can convert physical energy to electrical signals and also vice versa. A relevant example of bidirectional transducer is an antenna which can convert radio waves into electrical signals which can be used by a receiver.

There are different types of transducers, both analogue and digital available with an option of input and output to choose from. The type of input or output to be chosen really depends on the type of signal that is being controlled. Devices performing input function are usually called sensors since a physical change in their characteristic is sensed. On the other hand, the devices that perform output function are called actuators and control external devices like a control system. All these sensors can be subcategorized into active sensors and passive sensors. Active sensors require an external power source to function whereas, passive sensors do not require any such power source to function. Active sensors can produce amplified signals whereas, passive sensors are direct sensors that can change their physical properties.

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Weighbridge Manufacturers in India

A weighbridge, which is also known as a truck scale is a system that weighs heavy or bulky objects. This set of scales is mounted by its manufacturers on a hard surface.

It comes equipped with an electronic digital monitor which displays the weight of the object. Weighbridges are mostly used for weighing trucks or rail containers which are used to transfer goods from one place to another. Weighbridge manufacturers produce various types of weighbridges invading potable weighbridge, mechanical weighbridge, rail weighbridge, digital pit type or pit less weighbridge and many more.

The main task of a weighbridge is to weigh the entire load of the vehicle. A vehicle is weighed twice, once without the goods and once with the goods to get an exact weigh of the goods. It is always recommended to use weighbridges in industries that involve transportation of bulky goods.

Overloading can cause damage and can also violate the rules of the government and the concerned parties can be charged with high penalties. The main components of weighbridge comprises of load cells, steel platforms, foundation, terminal and cables.  The steel platform is built up on the load cells and each load cell has a concrete material which is attached to multiple strain gauges. The strain gauges has wires in it which transmits milt electric signals. As soon as pressure is put on the cells, the wires in the strain gauges gets alerted and results in a difference resistance in the current passing in the wires. The same signal from each cell is sent to the junction box and the junction box produces and summed up result to the weighbridge controller.

The controller then receives a digitized result of the same and it is reflected on the screen. Since many of the weighbridges are moving into the digital era, many weighbridges are readily available which allow easy storing and sharing of data. Even the use of modern machines also allow its users to overlook the process and performance of a weighbridge from a different location. It also provides safety to workers and also flexibility to companies that are installing them for permanent basis. These software and machineries automates many of the process and also proves to be efficient in the processes. Weighbridge are essentially used to discover the weight of industrial vehicles and also the weight of the content in the vehicle. A few industries sell products by weight and not by each individual unit and as a result, weighbridges become an easy and essential tool for their industry.

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Why choose Kanta King for the Weigh System?

It has been almost seven decades since the renowned Ram Dharam Kanta Group has founded and developed the public weigh bridge industry in North India. Kanta King is an enterprise of the same and believes that apart from this important foundation that has been laid, sustainability also means building important and long term relationships with all its customers that would benefit the interest of both. Innovative and the most successful products and solutions of the company comes the quality of the company being open minded and the fact that they are always willing to learn from their customers. The sincerity and their proficiency when combined together, make way for innovation which actually creates value for their customers. The experience in the unorganized industry has made them identify the need for standardizing and organizing operations thereby, making Kanta King a standardized platform for the weighing scale industry providing a solution to all weighing related requirements under one roof. Kanta King provides unparalleled expertise in setting up weighbridge, designing the machinery, precise work, developing software for the management of an entire outlet and many more.  Kanta king has developed many products which have now started taking over the industry. For example,

  • an alarm warning systems which notifies when the weight fluctuates during the weighing process.
  • the public weighbridge prepaid card system.
  • instant SMS alert system to customers indicating the weight in vehicle.
  • e-mail alert system that instantly sends an alert to the person via email.
  • an efficient system that weighs the vehicle every 10 seconds.

All the milestones of the company has helped them gain long term clients and customers which include DMRC, Gillette, KEI Limited, Tata steel and many more.

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Silo Weighing System Manufacturer and Supplier in India

Silo Weighing System is a very economical method to measure the mass of a silo while giving the alternative to temperature estimation. These estimations (weight and temperature) can compute an exact density of the fluid, the mass of fluid, or a genuine volumetric level. Silo Weighing systems evaluate and back up the weight and temperature of a various range of processes in several different industries ranging from agriculture, water treatment, food and beverage and etc.

The weight is usually measured using a transducer which is like a core element of the system and on the other hand, the temperature is measured with the help of sensors installed within the Silo. The Silo Weighing System is the perfect tool for not just weighing silos, but also tanks outside. The modules comprise a shear pillar loadcell, mounting plates and a coordinated lift-off shield. The very hardcore modules have a limit of 5, 10 or 15 teach and can be joined in any number. Since Silos from the outdoors are exposed to high pressure of wind, it is important that the system is programmed to double off the load and it is also important that it must have an unfailing lift-off shield to avoid it from falling over.

A floating load transfer is necessary in all the bulky weighing applications in order to avoid negative impact to the weighing result by the rigidity in the construction. The weighing and monitoring of containers also become easier with the Silo Weighing System. The main components of a Silo Weighing System are three to four load cells where, each of the load cells is with a weighing module, a junction box and a transmitter.

Some of the salient features of the Silo Weighing System are:

  • Easy installation
  • Easy maintenance
  • Liftoff shield
  • Shockproof

The number of load cells in a Silo Weighing System depends on the number of platforms on which a Silo is mounted. The system is usually known for its accurate results and finest presentation which has helped it gain popularity in the market. The system also works in compliance with the deflection chute principle, which uses a guide chute rather than an impact plate. Silo Weighing System measures the genuine load of the silo and substance to give a valid image of the sum available. It utilizes sensors connected to the silo legs. The Silo Weighing framework can be used with any strain check sensor. For higher precision, load cells can be used. For fluid level detecting, pressure sensors can be used.

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Professional Manufacturer of Tank Weighing System

The main components of a tank weighing system are load cell, junction box and a weighing controller. It is widely used in areas where weight measurement and control is involved for example, in areas of production management and process control. The broad idea of the tank weighing system is to place the load cells under the foot of the vessel and then the load cells are connected to a weighing controller through a junction box which is further required to compensate the difference in the signals of the load cells. Tanks with lower capacity can work with three load cells whereas the high capacity tanks should work with four load cells. Once the system is adjusted, the weighing controller displays the value of the weight. The indicator that is equipped with it transmits the result for automatic control purpose. The junction box helps to corner trim which is needed before the transmission.

The main purpose of corner trimming is to ensure that all the load cells get equal weight on them so that they can produce the same result so the weighing system will produce same readings even if there is uneven distribution of weight. The whole process of calibration becomes important in order to ensure proper functioning of the system. This system is better than any other system as the load cells in this method are placed outside the tank which in better in case of most of materials which are aggressive, hot, frozen, non-free flowing or non-self-leveling materials. Other factors such as temperature, viscidness of the material or the shape of tank do not affect the measuring result. Most of the tanks which have a capacity ranging from 10 kilograms to 1000 tons or more are suspended on compression load cells for weighing.

Some of the salient features of the Tank Weighing System are:

  • Low maintenance
  • Economical
  • Simple design which makes replacement of load cells easier
  • Reliable stain gauge cell

Safety features in outdoor tanks are required to protect the load cells during installation and also while its operating. The tanks are exposed to extreme conditions which might result in contraction or expansion of the whole structure. Tank Weighing System are designed to provide a low profile solution for vessels with high capacity. This system can also be installed with an uplift gurd which protects the tank from dismounting and also stabilizes the tank.

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Load Cells at Kanta King

A load cell, which is also known as a force transducer coverts force such as torque, pressure, compression or tension into electrical indications that are easily quantifiable and are also standardized. The electrical signals proportionally changes as and when the force applied to the load cell ascends. Hydraulic, pneumatic and train gauge are examples of the most common type of load cells that are used. The strain gauge load cell is the most commonly used load cell in the weighing industry and it gives an accuracy from about 0.3% to 0.25% and are compatible with almost all industrial applications. Whereas, on the other hand, pneumatic load cells are used where hygiene and safety is a priority and hydraulic load cells are used where supply of power is not required, such as in secluded areas.

Nowadays, almost all the weighing scales use load cells and these are mainly used to provide accurate results. There are different grades of these load cells and with each grade, the accuracy and capacity changes. Since the strain gauge load cell is the most widely used load cell, the gauge itself I attached onto a structure that deforms as soon as the weight is applied onto it. To obtain maximum sensitivity, four strain gauges are usually used, where two are for compression and two for tension which are attached with compensation adjustments.

The strain fluctuates the electrical resistance of the gauges in comparison to the ratio of the weight applied as soon as the pressure is built. The strain gauge load cells continue to dominate the market as they continue to increase their accuracy and lower the costs. The main component of a load cell is a spring element which is made from steel or aluminum, which makes them sturdy and minimally elastic at the same time. As the name suggests, the spring is slightly deformed when the weight is applied and returns to how it was when the pressure is released. The change in the spring gets converted into the electronic values and the weight is determined. The weight of an object is can simply be determined by placing it on the load cell or from suspending the object from it. The strain gauges are attached to the spring and as a result, it goes in the same direction as the spring and these gauges are places in a type of circuit which is called the bridge circuit. The anticipated weight for a load cell is always aligned in the direction of the gravity and only that force component of the load cell should be acquired.

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Weighbridge Software Benefits

A Weighbridge software is a type of software concerning to the transactional scale weighing data. This software is specilly designed for truck scales which are used to weigh heavyweight trucks, light weight trucks and other commercial vehicles. The general idea of this software is to provide the consumer with a method to collect and organize weighing information. It is also referred to as truck scale software. Some of the most important benefits through which this software has gained popularity is as follows:

  • Productivity: It is a very productive method as it takes just a few seconds to check the weight of the vehicle. The vehicle is not required to stop and the whole process is carried out in motion. This avoids unnecessary delays and more number of vehicles can be weighed. It is suitable for mobbed locations such as freight terminals in order to keep the flow of operation smooth.
  • Efficient: Weighbridge Software offers an operation that can be left fully unattended, which gives acceleration to the productivity. This also implies, that manual errors are sidestepped by this software which makes this software to be fully efficient.
  • Comprehensive: The Weighbridge software is a fully integrated system and can be used with other outlying equipment which improves the safety on site and also meet the requirements of the most challenging applications. The data is captured and recorded automatically and it can also be stored for future use. Moreover it can also be connected with other devices, LAN or internet for wider sharing.
  • Economical: The software becomes cost effective since there is a minimal cost of installation required and also, the cost of maintenance is negligible. The have a very low power consumption, thereby making it affordable and enabling further saving.
  • Instant Results: One of the most important feature is that it gives instant results and identifies any overweight which is important in many aspects. For example, the software helps to provide an operative protection against flouting, and identifies overloaded vehicles before they go on to public roads. This further avoids financial penalties and wear and tear of vehicles and roads which could have cause to overloading.

The Weighbridge Software is a full-bodied and precise software that is widely used across industries providing numerous advantages to its operators and has become an essential component of numerous different sites since safety plays a key role in any industry. These software has gained popularity mainly because of the numerous advantages they provide.

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Weighbridge Software

Weighbridge software has gained importance in the industry because weighbridge software allows to use the data received from the weight indicator and through this weighbridge software it can be used for multiple analysis.

Way back in 1990 when the electronic weighbridges cooperating without weighbridge software they had restricted waise to use the data han and the weighbridge software was not there and instead the weighbridge software  was installed in the Eprom. The requirement and demand for weighbridge software started increasing in India after the weighbridge operators and owners got aware of the weighbridge software varieties being used internationally specially in pit type weighbridges. Indian companies which were not earlier using weighbridge softwares started seeing weighbridge software market as the upcoming and new market in India.

In the year 2003 and onwards weighbridge software ke man strong demand from the the pit type Weighbridge manufacturers who understood that the way bridge software was the field of the future and understanding this helped the Indian market come up with many weighbridge software developers.

Weighbridge software initially was only used in the industries but very soon weighbridge software kemin demand in public weigh bridges also.

Weighbridge software can be customised as per the pricing and the features.

Developers and writers of weighbridge software have also increased in the last 10 years because of the demand in weighbridge software.

Industrial Automation has strong market potential and that is the reason it started using weighbridge software along with silo load cell systems and it has become very popular amongst manufacturers especially pit type weighbridge.

developers are also getting clients from the industry of silo load cell systems and people from Industrial Automation are now very frequently looking for weighbridge software.

Since weighbridge software air is installed on pit type weighbridge which is is the workhorse of Industrial Automation industries are gaining lot of grounds of improved production after using this weighbridge software on both Taipei Bridge and pitless weighbridge.

Weighbridge software have a white price range in India because with growing Industrial Automation and silo load cell systems being installed by weighbridge manufacturers competition in this industry is doing too good things for or Industrial Automation and weighbridge manufacturers and that is is that it it is helping improving the features of of weighbridge softwares because customisation is asked from the weighbridge manufacturers who are supplying the weighbridge whether it is pit type weighbridge or or non pitaai pay Bridge.

Silo load cell systems are also getting ERP updates and integrations with weighbridge software because now Industrial Automation demands a complete integration of the pit type weighbridge silo load cell systems through weighbridge software.

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Industrial Automation by Kanta King

Anything that saves human labour can be termed as automation. At a very basic, fundamental level, industrial automation means cutting down on human labour in industrial scale operations.
Industrial automation as a practice has created another industry within itself. On more of a macro level, it means using a control system comprising of computers and/or robots, and a custom built software for managing and handling various processes. It aims to have machineries in an industry to replace a human beings. It is the next step of mechanization in the current scope of industrialization.

Control systems have proven to be a very important of an industrial automation system. The different variants of closed-loop control protocols to make sure that the process variables follow all the set points. In addition to the fundamental functions, the automation system uses various other functions such as computing set points that are applied in the control systems, plant starting or shutting down processes, supervising overall system performance, scheduling of equipment, etc. The control systems put together with supervising, adapted to the surroundings and environment of the system in the industry allow for a variable, efficient and reliable manufacturing system.

There are essentially on 2 types of industrial automation, they are process plant automation and manufacturing automation. Each of them have 5 levels that need to be automated for a fully automated system which goes from start to end. It completely replaces any hazardous assembly operations with automated robotic operations and PMS (Plant management systems)

The most important components need to be considered at each of these levels for industrial plant automation system :
1) Base Level / Plant Level

2) Direct Process Control

3) Supervisory Control

4) Production Control and Machinery scheduling

5) Overall Plant Management

Industrial automation (IA) can also be referred to as an integrated, variable-friendly and cost efficient setting that consists of a variety of equipment and elements that is responsible for a large number of functions such as Sensing which further leads to control which enables supervision and Supervision enables an efficient management system to be fully functional.

The objective of putting an Industrial automation system in place is to:

1) Improve and standardize product quality

2) Make the production process cost efficient

3) Enhance the safety if the manufacturing process

4) Reduce risk of accident

5) Enabling remote supervision and monitoring

6) Reducing labour cost and increasing process efficiency.

Depending on the type of function that the system is designed to perform, each component and element of the system performs and essential task of sensing, weighing, pushing, calculating, recording or supervising. Industrial automation has various applications across countless industries. A few examples are:

1) Weigh-in-motion and supervisory automation in Food packaging

2) Energy efficiency monitoring in power plants

3) Quality, weight and packaging in the poultry industry

4) Bottling, quality checks and batching in the beverage industry

5) Production, Sizing, Batching and packaging in the paper industry

6) Yarn to cloth automation in the textile industry.

The applications of industrial automation in today’s day are countless, this is simply because of the return on investment, and efficiency and risk free production that is enabled by automation.

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