Silo Weighing System

What is Industrial Automation? Types, Levels, Advantages

Industrial automation is a system that comprises various automated control devices and interacting technologies. Industrial automation ultimately leads to the automatic functioning of multiple manufacturing operations while also obtaining the power to control them without much human intervention.

These systems can work around the clock without any delay or disturbances. The primary purpose of professional weighbridge manufacturers such as “KANTA KING” to implement industrial automation is to reduce wastes and increase productivity levels.

As a result, companies can directly save on labor benefits & wages.

The types of industrial automation

Programmable

Programmable systems are those systems where configuration, as well as the sequence of operations, can be altered using the system electronic controls. Mainly used in batch process production.

Flexible

Flexible systems are mainly implemented where the product tends to vary a lot and the operations are always controlled by computers. The ideal example is the CNC machine where the operation varies based on the job code.

Fixed

These automation systems are assigned with a fixed set of tasks or operations and rarely changes are made to these operations. These are used in mass production & conveyor belt scale systems.

Integrated

Integrated automation systems are denoted by a set of independent machines, data & processes – all working harmoniously and have a single command control system.

Levels of industrial automation

Field

It forms the lowest level of industrial automation and is, therefore, consists of field devices such as sensors or actuators. The primary task of these devices is to transfer processes & machines data to the subsequent level for analysis & monitoring.

Control

It’s made up of various automation devices such as CNC machines & PLCs (Programmable Logic Controllers) that are responsible for deriving ideal process parameters from numerous sensors present at the field level.

Supervisor

At the supervisor level, automatic monitoring devices & systems are utilized. These help in the controlling & intervention of functions such as supervising different parameters, setting production targets, setting up start and stop periods for machines, offering human-machine interfaces, and the like.

Advantages of industrial automation

Enhanced productivity

Industrial automation such as onboard weighing systems helps in attaining almost 100 per-cent up-times for working (24x7x365). Ultimately, such a practice leads to a dramatic increase in the overall production levels for the company.

Furthermore, with predictive maintenance capabilities, companies can deal with breakdowns and lower any industrial downtime.

Better quality products

Since automated devices don’t tire out like human beings, better quality products can be expected. Furthermore, these systems don’t lose focus or make many errors, leading to increased quality standards.

Increased flexibility

It takes time & effort to teach humans to learn new processes. However, manufacturing devices & robots can be easily programmed to perform a different task, which means newer production capabilities can be obtained at affordable costs.

Conclusion

As of the current day & age, KANTA KING is one of the market leaders in the industrial automation and weighbridge market, offering solutions that can help you automate your entire manufacturing line.

In case you’re curious to know more, visit the official website to learn about the same.

Silo Weighing Systems Suppliers in India | Kanta King

Usually, a silo weighing system consists of multiple load cells clubbed together (generally three or four), where each load cell will have its weighing module.

Apart from the load cell, the silo weighing system also consists of a weight transmitter or indicator along with a junction box.

In the current day & age, silo weighing systems are used for multiple types of application, such as:

Agriculture
Food production
Mining
Manufacturing industries
Civil engineering and the like

It should be noted that the main reason why weighing systems are utilized is to ensure that the weight of a product is measured with almost 100 percent accuracy.

Especially in the manufacturing industry, accurately measuring the weight of the product is crucial because it helps the manufacturer to know whether the correct ratio of ingredients has been used for the same.

However, there will be times when the accuracy of a silo weighing system can be affected. But, what are those factors? Such is the reason why it’s time to list some of the major factors which can affect the weighing accuracy of a silo weighing system.

Elements that impact the accuracy of a silo weighing system

Environmental factors

According to weighbridge manufacturers such as KANTA KING, there will be moments when the inaccuracy of a silo weighing system will not be related to its functioning, but rather due to various environmental factors.

For instance, most silo weighing systems are installed on the outside of the manufacturing plant. That means the system can be affected due to wind movement. Winds can exert more force into your load cells, thereby leading to inaccurate weight measurements.

In cases such as mentioned above, it’s always wise to move the silo weighing system to another area where the wind movement couldn’t affect its operation. Alternatively, the silo weighing system can also be guarded to protect from environmental factors such as wind.

Sometimes, temperature and atmospheric differences in pressure can also affect the accuracy of a silo weighing system.

Load cell accuracy

A silo weighing system contains about three to four load cells and the presence of such load cells is essential in accurately measuring the weight of a product. The load cell is responsible for undertaking a mechanical force and converting it into an electronic signal.

Therefore, if your load cells have any issue, then it can lead to an inaccurate weight measurement. So, it would be prudent to regularly test your load cells and ensuring that they’re working perfectly. In that way, you can always obtain accurate measurements and thus eliminate any malfunctions.

Furthermore, we’d always suggest obtaining quality load cells from industrial automation experts such as KANTA KING.

Conclusion

When it comes to accurate and high-quality silo weighing systems, you can always depend on KANTA KING to deliver the same. KANTA KING has been one of the top manufacturers of silo weighing systems for a long time now.

If you have any queries or want to obtain additional assistance regarding silo weighing systems, please visit the official website of KANTA KING.

Recommended Read: Onboard Weighing Systems Trucks – Kanta King

Best Weighbridge Manufacturer in India l Kanta King

Otherwise known as a truck scale, a weighbridge is a set of different scales which is utilized to weigh various items in bulk. This set of scales are directly mounted on a concrete surface by professional weighbridge manufacturers such as KANTA KING.

Weighbridge systems come with weighbridge software and a digital or electronic monitor that help in displaying the weight of the object that is being weighted. These systems are primarily utilized for weighing large-sized vehicles such as rail containers and trucks, especially when goods are transported via these vehicles.

These weighbridge systems tend to be very accurate and reliable, which allows any business to track the number of goods that are brought inward and taken outward of the warehouse.

The different types of weighbridges

As of the current day and age, you can find various types of weighbridges in the market.

These include,

Pit-less or pit-type electronic weighbridges
Pit-less or pit-type digital weighbridges
Rail weighbridges
Portable weighbridges
Mechanical weighbridges
RCC weighbridges and so on

When it comes to using weighbridges or truck scales, a vehicle is generally weighted two times – once when it’s loaded up and once when it’s emptied.

Then the emptied weight of the truck is deducted from the weight of the loaded truck, and thus you get the real weight of the goods.

The components of a weighbridge

A simple weighbridge used as a truck weighing system will have the following set of different components,

Foundation – If the weighbridge will use a permanent installation, then it will use a concrete foundation.
Steel platform – The steel platform creates the surface on which the trucks can be parked for weighing.
Load cells – This is a transducer that helps in converting force into a certain measurable electrical output.
Terminal – This serves as a control panel for the truck scales. The control panel is also responsible for displaying the weight of the vehicle and serves for controlling all the other components.
Cables – Cables help in transmitting the signal from the load cells to the terminal.

The many uses of weighbridges

There are multiple types of industries where weighbridges are being used nowadays. From industries such as mining to iron & steel, from liquid industry to powder industry – you can find weighbridges are being utilized.

In every industry where bulk movement tends to take place, you can find weighbridges are being used. Even government officials these days are also using weighbridges to weigh a certain vehicle and know whether the same is loaded as per the laws & regulations. Such a practice is very essential for maintaining road accuracy. If proper laws are not followed, then penalties will be levied onto the vehicle itself.

Conclusion

With the increase in technological innovation, weighbridge manufacturers such as KANTA KING are producing some of the best weighbridge truck scales in India. Furthermore, with quality components, you can expect these weighbridges to last you for a long time.

In case you want to know more about the same, don’t forget to check out the official web page of KANTA KING.

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Weighbridge Manufacturer in India || Weighbridge Manufacturers | | Pit Type Weighbridge || Weighbridge Software || Silo Load Cell Systems ||

Recommended Read: Kanta King – Pit Type Weighbridge

Kanta King – Pit Type Weighbridge

A Pit Type Weighbridge is a set of scales used to weigh road vehicles having its platform on the ground level. It is a preferred weighbridge type in non-hilly places with limited space like roads, factories, establishments etc. To install a Pit-Type Weighbridges, a pit is dug in which, the weighbridge with its numerous components like loadcells, indicators, etc., is installed to keep the platform at ground level. The platform consists of six main I-beams with transverse I-beams bolted together to form a rigid structure. Due to the levelling, it is easily accessible by vehicles from any direction. Before installing a Pit Type Weighbridges, precautions against waterlogging should be taken, as it may damage the load cells. Another drawback is that the foundation of a Pit Type Weighbridge can bring additional costs.

Over many years Kanta King has been providing Pit Type Weighbridges and solutions. Kanta King prefers Thames Side junction box and T-34 load cell for installation of its Pit Type Weighbridges. When a vehicle stops on the platform, load cells placed under the platform, give the input to the junction box and the weight gets displayed on the display indicator.

Salient Features:

No ramp required on either side hence saves space.
Easier to service.
Designed for heavy usage and harsh environmental conditions.
Easily accessible to vehicles from either side.

Recommended Read: Silo Weighing Systems

Truck Scale Weighing

A truck scale is a large set of scales, usually straddled on a solid concrete foundation that is used to weigh entire rail or road vehicles and their contents. By weighing the vehicle both empty and when loaded, the load carried by the vehicle can be calculated. Truck weighing is vital for the profitability of companies whose main occupation is sale or purchase. The robust design of truck scales enables a long lifespan, reliability and precision in difficult working environments such as quarries, industrial sandpits and landfills.

Truck weigh stations are used for these tax purposes as well as to monitor the weight of a truck to ensure that it falls within the safety guidelines that each state has in place for its road system. Truck scales are built to handle an enormous amount of abuse. They are built out of steel, concrete or, in most cases, a combination of both. The kind of weighbridge most suitable for your company depends on the intended location of the weighbridge and the desired weighing accuracy.

Load-cell systems are the most popular technology used. Each cell includes a durable material, with one or more strain gauges attached to or embedded in it. A strain gauge consists of a wire (or wires) that transmits a mild electric current. As the cell is subjected to weight, the wire in the strain gauge is altered or compressed slightly. The change in the wire results in a difference in the resistance to the current passing through it. The signal from each cell is sent to a junction box where sensors measure the variance in the current and calculate the amount of weight the scale is supporting.

A bending-plate system uses metal plates with strain gauges attached to them. As weight is applied to the scale, the plates are subjected to stress. The strain gauge on each plate measures the amount of stress and calculates the load required to cause it. The amounts from each gauge are added together to get the total for that axle.

Apart from this, there are three different ways to get the weight of a truck:

One-Axle Weighing- The truck drives around a single scale, stopping each time a set of wheels is on a scale. If all the axles have been weighed, the total is added together.
One-Stop- A series of scales are used so that the truck can be weighed at once. The scales are typically connected to a single electronic controller thar automatically combines the axle weights to get the net weight.
Weigh-in-motion: A method that is gaining momentum, WIM uses a series of embedded sensors to calculate the weight per axle as a truck drives over the sensor pad. Unlike the other two methods, there is no need for the truck to come to a complete stop while on the scales. In fact, some WIM systems are installed in highways so that all traffic is monitored at speed.

Features

The scales are compatible with our unattended weighing system Alba BOS, which can further increase the effectiveness of your business.

Weighbridges with a classical load bearing mechanism integrated into the ground (cement of metal construction).
Pitless or pit type weighbridges.
Drive-through weighbridges for axle load weighing.

Recommended Read: On Board Weighing System – Kanta King

On Board Weighing System – Kanta King

On board weighing system means the weighing device is designed to be an integral part of, or is attached to the frame, chassis, lifting mechanism or bed of any mobile equipment such as a truck, tractor, trailer or forklift. An on-board weigh scale for a vehicle is disclosed. The weigh scale has a transport configuration, and is substantially protected from damage during transport. The weighing configuration in the weigh scale is in an operative condition for measuring the weight of a material.

The weigh scale includes a support-frame capable of being mounted on a frame of a vehicle; a weight-frame mounted above the support-frame, and capable of supporting a quantity of a material. Structural supports are mounted on the support-frame for securely supporting the weigh-frame in the transport configuration. Hydraulic jacks are used to lift the weigh-frame off of the structural supports when said weigh scale is in transition between the transport and the weighing configurations. The weight of material is detected by load cells, via load transfer elements which are installed when the weigh scale is in the weighing configuration. The load transfer elements are removed in the transport configuration hence, the load cells are not subject to any of the weight of the material. Finally, angle sensors are used to detecting the angle of orientation of weigh scale with respect to vertical. The detected angle is used to determine a calibration signal, thus allowing for compensation of an error in the weight detected by the load cells resulting from an out of level condition of the weigh scale, thereby facilitating accurate weight measurements.

With the principles of accumulation management, weighing system for wheel/front loaders is used to weigh the material during the load in dynamic mode. Measuring the oil pressure in the lift cylinder is possible to understand the weight in the tool (bucket, hook, grab). The system is designed to operate in tough environments. Production data can be printed on our printer or stored on the memory card and then transfer and manage them easily from your PC in the office through the system.

Features and Advantages:

• Pocket-friendly (cheap) solution.
• Can be accessed on all kinds of vehicles.
• Strong and waterproof. Can be adapted according to various environmental conditions.
• User-friendly keyboard.
• Comes with printer port to connect plug & play our printer where a ticket is requested.
• Can automatically accumulate a weight between 256-999 tons.
• Live weight reading.
• It includes all the components name, customers and its operators.
• Automatic motor revolution compensation.
• Fine calibration to obtain the best from your system.
• LCD Display with backlight for easy reading. Also has multiple information.
• Up to 10 data sets for easy selection of your attachment
• Double pressure transducer for a high accuracy.
• Dynamic mode to have weighing without interfering with the operator’s work.
• Save time and reduce costs avoiding the operator to drive from the load area to the weighbridge (in truck loading).

Recommended Read: Industrial Automation (Kanta King)

Silo Weighing System Manufacturer and Supplier in India

Silo Weighing System is a very economical method to measure the mass of a silo while giving the alternative to temperature estimation. These estimations (weight and temperature) can compute an exact density of the fluid, the mass of fluid, or a genuine volumetric level. Silo Weighing systems evaluate and back up the weight and temperature of a various range of processes in several different industries ranging from agriculture, water treatment, food and beverage and etc.

The weight is usually measured using a transducer which is like a core element of the system and on the other hand, the temperature is measured with the help of sensors installed within the Silo. The Silo Weighing System is the perfect tool for not just weighing silos, but also tanks outside. The modules comprise a shear pillar loadcell, mounting plates and a coordinated lift-off shield. The very hardcore modules have a limit of 5, 10 or 15 teach and can be joined in any number. Since Silos from the outdoors are exposed to high pressure of wind, it is important that the system is programmed to double off the load and it is also important that it must have an unfailing lift-off shield to avoid it from falling over.

A floating load transfer is necessary in all the bulky weighing applications in order to avoid negative impact to the weighing result by the rigidity in the construction. The weighing and monitoring of containers also become easier with the Silo Weighing System. The main components of a Silo Weighing System are three to four load cells where, each of the load cells is with a weighing module, a junction box and a transmitter.

Some of the salient features of the Silo Weighing System are:

Easy installation
Easy maintenance
Liftoff shield
Shockproof

The number of load cells in a Silo Weighing System depends on the number of platforms on which a Silo is mounted. The system is usually known for its accurate results and finest presentation which has helped it gain popularity in the market. The system also works in compliance with the deflection chute principle, which uses a guide chute rather than an impact plate. Silo Weighing System measures the genuine load of the silo and substance to give a valid image of the sum available. It utilizes sensors connected to the silo legs. The Silo Weighing framework can be used with any strain check sensor. For higher precision, load cells can be used. For fluid level detecting, pressure sensors can be used.

Recommended Read: Professional Manufacturer of Tank Weighing System

Silo Weighing is One of the most Essential Processes in The Organized Weighing Industry.

Silo Load Cell Systems. Also known as “Tank weighing or hopper weighing”, this process is generally used to store a variety of items ranging from food and beverage ingredients to fertilizers, construction material such as cement and concrete and ranges to storage minerals and even plastic pellets.

It is such an essential process because it plays a major role in inventory management of large scale production of the above listed items. It can be measured in kilograms or tons depending on the scale of operation. The process requires load cells and systems that enable a high level of accuracy in the process. Accuracy and precision in the process is non-negotiable because the slightest of shift in the accuracy can lead to a mismanaged inventory and an incorrect MIS report over the last so many years Kanta king along who are providing pit type weighbridges and other products.

Silo Load Cell Systems || Tank Load Cell Systems

Silo Load cell systems come with all different kind of load cells but at Kanta king prefers Thames Side Load cell which have good accuracy and do justice to the silo load cell systems provided by the company.

systems installation whether you call it tank load cell systems for Hopper load cell system can provide you with the very accurate weight mostly in kilograms with high accuracy percentage.

Load cell are playing a vital role in stock keeping of the materials dispatched through the trucks and rail because when the vehicle is loaded the silo load cell systems give you the the weight that has been poured into the the dispatch vehicle.

Another very wonderful feature of these silo load cell systems is that it if integrated with ERP they can also maintain restock of the material and silo load cell system have the facility to generate challan for the dispatched material.

Materials that are stored in silos with Silo Load cell systems are grains paints oil , syrups and products like fertilizers glucose minerals ready mix concrete and most of them need the silo load cell systems to get the accurate weight which in the absence of these silo load cell system is almost impossible to get.

Starting from 10 tons going up to 100 – Silo Load Cell Systems

Starting from 10 tons going up to 100 tons silo load cell provided through the company are solving problems of many small and big companies which had difficulty knowing the accurate weight without silo load.

Kanta King Silo load cell systems are of robust quality and are equivalent to the international quality products manufactured and supplied by many other silo load cell systems manufacturers in the world. So much so that Kanta kings high quality Silo load cell system looked upon as benchmark products in the industry now.

The the module of Kanta kings experience teams which give you precise and accurate Silo Load cell systems make sure that installation can be achieved in short period of time and it takes into account the temperature in around the silo.

The Kanta King Marketed Silo Load Cell System is a Good Option ?

The Kanta King marketed Silo Load cell system is a good option because of its wonderful certifications and international approvals which are accepted worldwide and give the customer insurance that he is buying the correct product which in this case is Silo load cell system and that the product would give him the best possible results.

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Silo Load cell systems Mounting has to be of a good quality so that it gives you the desired results. A silo Load cell system normally consists of junction box which may be digital or analogue AV transmitter or indicator or IT with multiple load cells whose number can be anywhere between three and four.

Many of our local Silo Load cell system Assosciates, who are experts in their field, will be able to provide repair and calibration services for the silo load Cell system.

Recommended Read: Pit Type Weighbridge in Delhi